Fusion Bonded Epoxy Steel Tanks: A New Standard for Modern Storage Tanks

The evolving needs of global customers for diverse storage tank solutions have led to the development of innovative materials and technologies. The Fusion Bonded Epoxy (FBE) Steel Tank has emerged as a new and highly effective storage solution. With decades of experience in glass-fused-to-steel coating technology, Center Enamel has jointly developed an innovative and optimal Fusion Bonded Epoxy coating technology in collaboration with AkzoNobel, the world's leading producer of paints and coatings. This partnership has established Center Enamel as the first fusion bonded epoxy tank manufacturer in China. Our fusion-bonded epoxy steel tank coating meets the highest global safety and environmental performance standards and provides excellent corrosion protection, offering a robust and cost-effective alternative for a variety of applications.

Fusion Bonded Epoxy Steel Tanks

The Science and Engineering of FBE Tanks

What makes Fusion Bonded Epoxy steel tanks a superior choice is the advanced electrostatic spraying technology used in their manufacturing. This process involves heating the steel panels to a specific temperature and then applying a dry, powdered epoxy resin. The powder melts and flows onto the heated surface, forming a uniform, continuous film. As the epoxy cools, it cures and bonds to the steel at a molecular level, creating a durable and highly resistant layer. This fusion bonding creates a coating that is not just a surface layer but an integral part of the panel, providing a protective barrier that is far more resilient than traditional paint.

Our epoxy-coated steel tanks are tested to stringent standards, meeting or exceeding the requirements of AWWA D103-09 and ISO 9227 / ASTM B117, among others. The panels are 100% factory-tested and inspected to stringent standards which guarantee "zero discontinuity/defect free" when tested at a high voltage, ensuring the integrity of every single panel before it leaves our facility. This rigorous quality control process guarantees a reliable, long-lasting product that you can trust for critical storage applications.

Key Advantages of Fusion Bonded Epoxy Tanks

Compared to traditional steel tanks, epoxy-coated steel tanks offer distinct advantages that translate into significant project benefits.

Exceptional Durability and Impact Resistance: The fusion-bonded epoxy coating is incredibly tough and provides higher impact resistance than conventional liquid-applied paints. This resilience is a major advantage during transportation, handling, and installation, as it minimizes the risk of chipping or scratching that could compromise the tank's corrosion protection. The durable finish also withstands the rigors of long-term use, ensuring the tank's longevity.

Cost-Effectiveness: FBE tanks offer a high-cost-performance ratio. The advanced electrostatic spraying technology allows for a streamlined manufacturing process, which contributes to lower overall costs. Furthermore, their rapid deployment on-site and reduced labor requirements lead to significant savings. FBE tank panels are shipped in compact, manageable packaging, which dramatically reduces freight costs, making them an economically sound choice for projects both domestically and internationally.

Efficient and Rapid Deployment: The bolted panel design of our fusion-bonded epoxy tanks is engineered for efficiency. Unlike welded or concrete tanks that require extensive field labor, heavy equipment, and a long construction period, FBE tanks are assembled on-site with a small crew and common tools. This modular approach results in a shorter turnaround time, allowing for faster project completion and operational readiness.

Simplified Logistics and Installation: The modular and compact nature of FBE tank panels makes them easy to handle and transport. This simplified logistics process not only reduces freight costs but also makes installation work more convenient and safer, even in remote or difficult-to-access locations.

Center Enamel: A Leader in Bolted Tank Technology

Shijiazhuang Zhengzhong Technology Co., Ltd. is a professional manufacturer dedicated to the design and fabrication of bolted storage tanks with decades of experience in the industry. Our diverse product range includes Glass-Fused-to-Steel (GFS) tanks, 304 and 316 stainless steel tanks, Fusion Bonded Epoxy tanks, Galvanized steel tanks, Aluminum geodesic dome roofs, and more. Our commitment to innovation is supported by a professional enameling R&D team and numerous enameling patents. This expertise has established us as a leader in the bolted tanks industry in Asia.

Our products are built to the highest global standards, with certifications including ISO 9001, NSF/ANSI 61, ISO 28765, LFGB, BSCI, ISO 45001, and ISO 24001, among others. The engineering & design, product testing, and quality systems for all our tanks are in strict accordance with AWWA D103-09, OSHA, ISO 28765, NSF/ANSI 61, NFPA, and other international standards. Center Enamel's bolted tanks are widely used in drinking/potable water, industrial effluents, municipal sewage, bio-energy, landfill leachate, agriculture, and other applications. Our superior tank quality and prompt service have earned us worldwide recognition, with our products exported to more than 80 countries including the USA, Australia, Canada, Malaysia, Indonesia, Russia, UAE, Panama, Brazil, and South Africa.

Project Cases

Our expertise and product quality are demonstrated through our extensive portfolio of successful projects across the globe.

Landfill Leachate Treatment Project in Guangxi: For a landfill site, we provided a tank for the storage and treatment of landfill leachate. This project involved 1 tank with a total capacity of 1,500 cubic meters, providing a reliable and compliant solution for managing this challenging industrial byproduct.

Biogas Engineering Project in Shandong: We supplied a solution for a biogas engineering project. This installation consisted of 2 tanks with a total capacity of 3,000 cubic meters, providing foundational and reliable reactor vessels for a sustainable energy generation system.

Food Waste Treatment Project in Beijing: We provided a tank for a food waste treatment project. This installation included 1 tank with a total capacity of 1,800 cubic meters, highlighting our capability to deliver a tailored solution for a demanding public utility.

Industrial Wastewater Treatment in a Chemical Plant in Hebei: This project, with 2 tanks totaling 2,500 cubic meters, showcases our ability to provide a robust solution for a chemical plant's wastewater treatment needs.

Urban and Municipal Sewage Project in a City in Hubei: We provided a tank for a municipal sewage treatment plant. This installation included 1 tank with a total capacity of 1,200 cubic meters, demonstrating our ability to meet the rigorous demands of urban water management.

Firefighting Water Storage Project for a Factory in Jiangsu: This project, with 2 tanks totaling 3,500 cubic meters, highlights our capability to deliver a critical storage solution for fire protection, ensuring the safety of a large-scale industrial facility.

In a market demanding versatility and cost-efficiency, the Fusion Bonded Epoxy Steel Tank from Center Enamel stands out as an optimal solution. Our collaboration with AkzoNobel and our commitment to using advanced electrostatic spraying technology and rigorous quality control ensure that every tank we produce is a testament to our dedication to excellence. FBE tanks offer a compelling combination of durability, low maintenance, and rapid deployment, making them an ideal choice for a wide range of storage applications. As a global leader in bolted tank technology, Center Enamel is proud to provide this new, high-performance solution, further solidifying our position as a trusted partner for any storage challenge.