Oil Wastewater Treatment: Processes For Palm Oil Mill Effluent

Oil wastewater treatment for palm oil mill effluent (POME) pairs a high-rate anaerobic digester with aerobic polishing. The anaerobic stage removes most of the very high COD and yields biogas at about 0.30-0.45 m3 per kg of COD removed, while the aerobic or polishing stage brings the effluent down to the discharge limit. The reactors are typically bolted Glass-Fused-to-Steel tanks for corrosion resistance and fast assembly.

Why POME Is Demanding

POME is among the strongest agro-industrial streams: COD frequently runs in the tens of thousands of mg/L and the volume per tonne of fruit is large. That load drives both the anaerobic volume and the biogas potential, so the design must treat the stream as high-strength industrial-grade effluent rather than ordinary sewage.

DriverTypical RangeDesign Impact
CODvery high, tens of thousands mg/LLarge anaerobic volume
Volume per tonne fruitHighLarge hydraulic design
TemperatureWarm at millFavours anaerobic
Biogas potentialHighEnergy recovery justified

The POME Treatment Train

The liquid enters an upflow anaerobic reactor for COD and biogas, then an aerobic or pond-polishing stage for the residual carbon and any nutrient limit. The sealed anaerobic stage is usually a Glass-Fused-to-Steel tank, chosen for its resistance to the corrosive, warm organic environment. A UASB runs at a high organic loading rate (5-15 kg COD/m3/day) with hours of retention; a CSTR holds a uniform mixed slurry.

A Boundary Condition

A UASB performs best on warm, low-solid, soluble feed; if the separated liquid still carries heavy suspended solids or runs cold, the bed can wash out. Where that risk is high, a mixed CSTR may be the safer anaerobic choice for the same mill.

Project Case Study: Indonesia Biogas Project Anaerobic Reactors

Project / Application: Anaerobic reactors at a palm oil wastewater treatment plant, Indonesia. Industry: Palm oil. Tank Type: Glass-Fused-to-Steel (GFS). Key Requirements: Flexible anaerobic capacity for POME.

FieldValueSource / Evidence
ApplicationAnaerobic Reactors at Palm Oil WWTPCompany project reference
Tank Model AO17.58 x 8.4 mCompany project reference
Tank Model BO16.82 x 7.2 mCompany project reference
Tanks Quantity3 Nos. of GFS TanksCompany project reference
Installation Year2013Company project reference
ProcessAnaerobic DigestionCompany project reference
Volume Per TankNot Provided In The Available SourceDimensions only

About The Supplier

Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) manufactures Glass-Fused-to-Steel tanks rated for aggressive palm oil mill effluent, with enamel firing at 820-930 C and certifications including ISO 9001, NSF/ANSI 61, and CE-EN 1090. The bolted system supports rapid overseas process-tank deployment.

Comparison: Anaerobic Choices For POME

ReactorBest WhenNote
UASBWarm, low-solid liquidHigh loading, low energy
CSTRUniform slurry with solidsMixed and heated
USRCoarse high-solid feedHolds solids without fine mixing

Oil wastewater treatment for POME works when a high-rate anaerobic digester and aerobic polishing are engineered as one train sized to the real strength. Choose the anaerobic reactor from the solids and temperature, then let corrosion-resistant tankage make it durable.

Frequently Asked Questions

Q1: How is palm oil wastewater treated? A1: A high-rate anaerobic digester removes most COD and makes biogas, then aerobic polishing meets the limit.
Q2: Which anaerobic reactor suits POME? A2: A UASB for warm low-solid liquid; a CSTR for uniform slurry with solids.
Q3: How much biogas from POME? A3: About 0.30-0.45 m3 per kg of COD removed at 35-38 C, at 55-65% methane.
Q4: What are POME discharge limits? A4: Local permits set COD, BOD, and often nutrient limits; tank linings follow NSF/ANSI 61.
Q5: Why treat POME anaerobically? A5: It cuts the bulk COD and recovers biogas instead of wasting it.
Q6: What temperature does AD need? A6: Mesophilic digestion typically runs at 35-38 C.
Q7: What tank is used? A7: A sealed Glass-Fused-to-Steel tank, corrosion-resistant and fast to build.
Q8: Can the system expand? A8: Yes, bolted GFS panels add digester volume as throughput grows.

Share your POME flow and discharge limit with an engineer, or request a POME treatment process and tankage plan.