Palm Oil Wastewater Treatment Project: Execution And Tankage

A palm oil wastewater treatment project is delivered as a scoped engineering package: process design, bolted GFS tankage, installation, and commissioning on a fixed schedule. One referenced overseas build supplied three GFS tanks and completed installation in 40 days with a seven-person team.

Project Execution Steps

A POME project moves from feed characterisation and permit limits to process design, tank fabrication, site assembly, and biological start-up. The tankage and the process must be ordered together so lead times align.

PhaseActivityOwner Concern
DesignProcess + tank sizingCompliance basis
FabricationEnamel panel productionQuality control
InstallationBolted assembly on siteSchedule
CommissioningBiology start-upStable effluent

Tankage For POME

Glass-Fused-to-Steel tanks suit POME because the enamel coating resists the warm, slightly acidic effluent. A documented palm oil WWTP used three GFS tanks of Ø19.86 x 8.4 m, supplied and installed as a coordinated package.

Installation Speed

Bolted panels remove most site welding and curing. The referenced Dumai project was assembled by a seven-person team in 40 days, a schedule concrete cannot match for overseas mills.

Project Case Study: Indonesia Biogas Project (Dumai)

Project / Application: Palm oil wastewater treatment plant, Dumai, Indonesia. Industry: Palm oil. Tank Type: GFS. Key Requirements: Rapid overseas deployment.

FieldValueSource / Evidence
ApplicationPalm Oil Wastewater Treatment PlantCompany project reference
Tank ModelØ19.86 x 8.4 mCompany project reference
Tanks Quantity3 Nos. of GFS TanksCompany project reference
Installation Team7 engineers / techniciansCompany project reference
Installation Duration40 daysCompany project reference
Installation DateNovember 2009Company project reference

About The Supplier

Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) has delivered GFS tankage for palm oil projects across Asia since 2009, with enamel firing at 820-930 C and ISO 9001, NSF/ANSI 61, CE-EN 1090, and ISO 28765 compliance.

Comparison: Delivery Models

ModelSchedule RiskBest Context
Bolted GFS packageLow (factory QA)Overseas, fast track
Cast concreteHigher (weather, cure)Permanent local plant

Treat tankage and process as one ordered package, fix the installation window, and use bolted GFS to compress the overseas schedule.

Frequently Asked Questions

Q1: How is a POME project delivered? A1: As a scoped package of design, GFS tankage, installation, and commissioning.
Q2: What tankage does it need? A2: Typically several GFS reactors sized to mill throughput, e.g. three 19.86 m diameter tanks.
Q3: How fast can tanks be installed? A3: A referenced build finished in 40 days with a seven-person team.
Q4: What does a POME ETP include? A4: Anaerobic and aerobic reactors, equalisation, and biogas handling.
Q5: Why GFS for palm oil? A5: Enamel coating resists warm, acidic POME better than bare steel.
Q6: Who manages installation? A6: The supplier coordinates a small trained team for bolted assembly.
Q7: What certifications apply? A7: ISO 9001, NSF/ANSI 61, CE-EN 1090, ISO 28765.
Q8: Can the plant expand? A8: Yes, add GFS rings or parallel tanks as mill capacity grows.

Request a scoped POME project execution plan with tank schedule, or discuss your mill's throughput with an engineer.